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MRS22 HotEnd Inspection and Control System



The MRS22 is the world's most installed HotEnd inspection and control system.

The in-process controlled oxygen regulation minimizes glass waste significantly and ensures a high product quality.


    The MRS22 is in the market known for:
  • parallel in-process measuring and monitoring of the ampoule geometry
  • regulation of stem and constriction in the hot forming machine
  • less scrap production through an integrated intelligent algorithm control
  • integrated user administration and audit trail
  • most modern plug-in technology to adapt special customer requirements
  • connection to MRS-Win and other MES systems for process documentation, statistics and process tracking data


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OPC + RingControl for ColdEnd Control (CEC)



The Scheurich OPC + Ring Inspection System ensures a high production quality of One Point Cut (OPC), Score Ring, Color Break Ring and Code Rings. In addition there are two monitoring windows for Cosmetic Defects such as paint splatters next to the OPC – the so called "satellite points".


    The advantages of the system are:
  • complete 360°degree inspection through rotation of the ampoule
  • high professional illumination level for best camera pictures
  • increase of production quality through an high resolution camera "made in Germany" in combination with an effective sorting control
  • the mechanical lift up system with its high speed rotation motor ensures an economical and productive production of ampoules (>90 amp/min)
  • fast detection of OPC and Ring errors incl. reduction of scrap
  • connectable to MRS-Win and other MES systems for process documentation, statistics and process tracking data


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PrintControl for ColdEnd Control (CEC)



The Scheurich PrintControl Inspection System ensures a 100% control of the ampoules screen printing.

The high resolution Line scan camera "made in Germany" with its high speed sampling rate ensures also a very high print control quality, even for fast processes with more than 90 amp/min.


    The PrintControl highlights are:
  • reading radius of 360° and up to 24 different monitoring windows
  • high professional illumination level for best camera pictures
  • increase of production quality through a high resolution camera in combination with an effective sorting control
  • the high resolution camera with an high speed sampling rate ensures an economical and productive production of ampoules (>90 amp/min)
  • fast detection of changes from the screen print quality leads to reduction of scrap
  • connectable to MRS-Win and other MES systems for process documentation, statistics and process tracking data


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FirstPiece Compensation (FPC)



The Scheurich FirstPiece Compensation is a solution to decrease the waste of glass and to increase the productivity of packed ampoules in parallel. The FPC has an interface to MRS22 - the HotEnd Inspection and Regulation system - with integrated ejection control and tracking of cycle.


    The FPC offers following advantages:
  • reduction of glass waste and increase of productivity
  • more stable and continuous production conditions because of less production gaps
  • increase of quality in the sensitive colour sections OPC and screen printing
  • switchable between FPC and none FPC products
  • fitting to all generations of Moderne Mecanique (MM) hotforming machines
  • suitable for retrofitting in the plant and complete new ampoule lines (OEM installations)


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OPC Cutter System



The Scheurich OPC Cutter is a system to mark the OnePointCut (OPC) and its colour indication point on ampoules. Different ampoule holders with fast change technology enable the application for any ampoule size.


    The highlights of the system are:
  • high cutting accuracy through the application of a diamond disc
  • professional fixing system for a high reliable and stable cutting process and as requirement of a precise mark of the colour indication point
  • low wear of the diamond cutting disc
  • high speed production of 100 amp/min (maximum)
  • controller incl. memory for production data, counting and statistics
  • suitable for retrofitting in the plant and complete new ampoule lines (OEM installations)


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BreakForce device BFT-150



The ampoule break force test device BFT-150 is a proven and highperformance test device for measuring the break force of glass ampoules. The ampoules are mechanically broken and the required force is measured using a strain gauge sensor.

The required break force can be displayed and printed out in Kilopond, Newton or Libs from the device (stand alone). Alternatively, the measured values can be forwarded to the MES system MRS-Win (network solution).

The ampoule break force test device BFT-150 meets the requirements of the pharmaceutical industry for regular and documented sampling and complies with the relevant quality and certification systems such as ISO 9187-1 and 2, ISO 15378, ISO 9001, ISO 14001 etc.


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MES System MRS-Win



In addition to the measurement data, the performance and MES data such as the number of glass tubes, glass waste, good parts and scrap parts, run times and downtimes etc. are recorded.



Interfaces to ERP



We offer customized data interfaces according to customer requirements.


Please contact us - we will be glad to consult you

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